The bamboo charcoal machine uses pyrolysis which includes very high temperatures, sulfur release, smoke emission, and charcoal enrichment using bamboo as the raw product. After completing a number of reactions, the raw bamboo is then converted into 4 main products. These include tar, charcoal, wood vinegar, and combustible gas. Each of these products is linked with a number of different applications which all generate great products.
The Carbonization Process
The bamboo carbonization processes involve raw materials which slowly generate into combustible gas within 30 minutes. The initial process to heat the machine uses traditional fuels. With very high caloric values, this combustible gas is then recycled where it heats the furnace and acts as a direct fuel after the process of purification which occurs inside the dedusting-system. This process not only saves energy but also helps to protect our environment. This technology is unique and is called “one fire with two steps”.
The bamboo charcoal machine comes equipped with the following parts:
- Pretreatment devices
- The carbonizing furnace
- The condenser system
- The cooling system
- The dedusting system
- The draft fan
Every part of these machines plays a vital role in the overall working process.
The Bamboo Carbonization Furnace
The carbonizing furnace is the most important part when it comes to the operation process, and this part determines the overall working efficiency along with the overall quality associated with the end products. This part includes a double-layer design, which ensures the bottom part of these machines is in constant contact with hot air. This assists in raising the utilization of heat from the start.
The high temperatures produced in the continuous carbonization furnace converts the raw bamboo into carbonized charcoal along with combustible gas. Both these end products have a higher burning value and they can also later be used directly as a fuel.
The Cooling System
The cooling equipment in these machines is designed to decrease the charcoal temperature to 30℃. The temperature in the furnace is extremely high which makes it dangerous if the charcoal is discharged directly. For this reason, the cooling systems in these machines are essential when it comes to the security and safety of the operators.
The Condenser System
Over and above the production of combustible gas and charcoal, there are two other products produced through this process which includes tar and vinegar. This occurs through a process of liquefaction inside the condenser system. Once condensed, these two products are stored in 2 different tanks. These final products can either be used as raw materials or additives in the process of producing other chemical products.
The Dedusting System
The dedusting system works on eliminating sulfur components associated with combustible gas, which ensures that no pollutants are generated throughout the entire working process. This process also manages to meet up with the EU emission standards: https://kingtigergroup.com/continuous-carbonization-furnace/.
The bamboo charcoal machine has become highly popular and sought after equipment which provides ample opportunities to return high profits. These machines are environmentally-friendly and a lucrative way to turn bamboo into other products that are easy to sell.