If you live in an area where palm trees are grown, you’ll notice the large pile of palm shells which are thrown or rather discarded at locations each year. As such, industry-leading companies have developed and manufactured a series of state-of-the-art palm kernel shell carbonization machines. Our article features all the info you’ll need to know about these machines as you turn waste into treasure. Also, you can check the website here for more information: https://bestonasia.com/palm-kernel-shell-charcoal-making-machine/.
Before palm shells are actually used, they are first checked in order to determine if they contain more than 20% moisture. If for some reason they do, the shells are then dried in order to maintain a specially high standard as well as a finished product that is of exceptional quality. After drying, the shells are then conveyed into the carbonizing furnace via a belt conveyor for heating purposes. During the heating phase, extremely high temperatures are used but kept between 400 degrees C and 600 degrees C.
This process takes roughly 15 minutes. However, at a specific temperature, tail gas develops and can be readily recycled within the system as a source of heat for the furnace. Next, the materials will then undergo a purification process as well as a condensation process via the condenser system and the spray dedusting system. After all of these things are done, your palm shells would have been converted to wood vinegar, charcoal, and even tar. Here is a video showing you the working process of charcoal making machine.
Additionally, this can be a form of renewable fuel. As such, the overall heating value of palm shell charcoal is extremely high and it is even smoke-free, clean and non-toxic. This particular product is also widely used within the animal industry, the pharmaceutical industry and of course the agriculture industry. This biochar making machine is even made use of within the food industry as a source of fuel for restaurants and like we mentioned before the agriculture field where it creates a better soil quality.
With that said, there are still some things you should know about the entire process. Due to the varying organic composition of the different biomass elements, you’re going to come across raw material with various amounts of moisture. So, it’s best to keep in mind that your technical final parameters aren’t always going to be the same. And your furnace temperature should never be lower than around 700 degrees C.
It’s also good to know that if you’re expecting a larger yield, your carbonization process will take place quite quickly. Hence, your overall operating cost will be much lower than anticipated. And like we mentioned before, your final product is used within various industries around the world. As such, industry experts can even custom design plants to suit a user’s demands.
With these machines, you can expect to experience a carbonization rate at roughly 4:1 or even 3:1. This just simply means that if you have one ton of raw dried material, you’ll be able to produce 330 kg or charcoal. And since your material isn’t always going to be the same size, your end product will always vary. You can contact China Beston Group for more details!
As we conclude, we have just looked at the palm kernel shell carbonization machine. These machines are built to last and face the test of their existence. So, investing could be your best decision yet!